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TORONTO, June 29 /CNW/ - Canada's vehicle assembly facilities continue to be the most productive in North America, according to the latest Global Auto Report released today by Scotia Economics. Canada's advantage over the United States widened to eight per cent in 2006, up from five per cent in 2005. Scotiabank estimates indicate that productivity in Canada, worker days required to assemble a vehicle, improved by three per cent in 2006, in line with the average gain over the past two decades, and roughly 50 per cent higher than the increase in the overall Canadian economy. "The widening of Canada's productivity lead in auto assembly reflects a record $10 billion in machinery and equipment investment, mostly robotics and automation, over the past four years," said Carlos Gomes, Scotiabank's auto industry specialist. "Given the more than 40 per cent appreciation of the Canadian dollar, which has sharply eroded the competitive advantage of Canada's manufacturing sector, rising investment in machinery and equipment and ongoing productivity gains are crucial to ensure the competitiveness of Canada's manufacturing base." Ongoing capital expenditures will continue to boost Canada's productivity. For example, recent investments in Oakville and Oshawa have lifted 2007 truck output by more than 60 per cent. Despite Canada's position as NAFTA's productivity leader in vehicle assembly, competition from Mexico is heating up. Productivity at plants in Mexico surged by 17 per cent in 2006, as production posted a double-digit gain, surpassing two million units for the first time on record. "Mexico's productivity gain reflects capital expenditures of more than US $4 billion in the country's auto industry over the past few years," said Mr. Gomes. "Investments of US$1.2 billion at Ford's plant in Hermosillo, the production site for the popular Ford Fusion and Mercury Milan, increased assembly capacity to 300,000 units and reduced the time to build a vehicle by 40 per cent last year. The Hermosillo plant accounted for most of the gain in Mexico's productivity last year. It is now as productive as a typical U.S. facility and lags Canadian plants by only eight per cent." Vehicle output and productivity will continue to rise in Mexico, as automakers pour investment into the country. General Motors is investing US$600 million in a new plant in San Luis Potosi. Reports also suggest that Ford is considering Mexico as the location for a new low-cost assembly facility. Assembly capacity in Mexico is expected to rise to 2.5 million units by decade-end, up from the current 2.1 million, significantly closing the gap with North America's major vehicle producing regions in Ontario and Michigan. Productivity also improved at U.S. assembly plants last year, but the gain was only 1.5 per cent, the smallest advance since 2001. The sub-par U.S. performance reflects production adjustments and the closure of three assembly plants due to ongoing industry rationalization. Motor Vehicle Sales Vehicle sales remained weak in the United States and Mexico last month, but volumes in Canada are being buoyed by Ottawa's rebate of up to $2,000 for fuel-efficient vehicles. "New vehicle sales have accelerated across Canada since late March, when the federal government introduced its rebate for fuel-efficient models," said Mr. Gomes. "We estimate that sales of vehicles benefitting from Ottawa's rebate have surged by nearly 80 per cent so far this year, single-handedly lifting industry volumes. Given the impact of these rebates, we have raised our 2007 Canadian vehicle sales forecast to 1.65 million units, up from last year's 1.61 million and an average of 1.59 million from 2000-2005." Canadian passenger vehicle sales posted a 10 per cent year-over-year gain in May, remaining above an annualized 1.7 million units for the second consecutive month, up from an average of 1.62 million in the first quarter. Imported models led the way, surging 17 per cent year-over-year to a record high, with several manufacturers, Toyota, Honda and BMW posting record sales. In contrast, purchases in the United States weakened further in May, edging down to an annualized 16.1 million units, from 16.2 million in April and an average of 16.5 million in the first quarter. The decline was concentrated among the traditional Big Three, especially Ford, where sales dropped eight per cent year-over-year alongside reduced fleet volumes and sluggish retail activity. However, excluding Ford, industry sales actually climbed above a year ago, buoyed by record volumes at Toyota. Crossover utility vehicles (CUVs) continue to be the hottest segment in the United States and across North America, with U.S. volumes surging 28 per cent year-over-year last month. This segment is now the second-largest in the United States, surpassing pickup trucks. CUVs now garner 16.8 per cent of the U.S. market, a 10-fold surge since the late 1990s. We expect CUVs to become the largest segment across North America before the end of the decade. Automakers announced plans to assemble 3.8 million vehicles in North America in the third quarter, eight per cent above a year ago and the first gain since early 2006. Foreign-owned automakers will lead the way, boosting third-quarter output 12 per cent above a year earlier. Production is also scheduled to advance at each of the traditional Big Three automakers for the first time since early 2006. Increased assemblies will provide a boost to economic activity, which continues to be battered by the slumping U.S. housing market, recently weakening to the lowest level in four years. Scotia Economics provides clients with in-depth research into the factors shaping the outlook for Canada and the global economy, including macroeconomic developments, currency and capital market trends, commodity and industry performance, as well as monetary, fiscal and public policy issues.
For further information: Carlos Gomes, Scotia Economics, (416) 866-4735, carlos_gomes@scotiacapital.com; Paula Cufre, Scotiabank Public Affairs, (416) 933-1093, paula_cufre@scotiacapital.com